| THEORY & FORMULAE |
In a fillet weld, the two parts to be joined together are placed one on top of the other and the right-angle corners created are filled with weld. Consider two scenarios of a fillet welded connection (2 fillet welds) supporting a cantilevered bar carrying a load at its free end. In the first scenario, the welds are horizontal, and in the second the welds are vertical. The stresses acting in the weld are described by the equations below:
    
where
     L = length of weld
     H = throat depth of weld
     P = applied force
     Lo = perpendicular distance from centroid of weld group to applied force
     do = distance from centroid of weld group to centerline of weld
     Igroup = moment of inertia of the 2 welded areas about centriod of weld group
     τshear = shear stress in weld due to shear force
     σbending = normal stress in weld due to bending moment
     σavg = average stress in weld
     τmax = maximum shear stress
     σ1 = principal stress
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